Sports Bluetooth Bone Conduction Earphone Manufacturer in China
Partner with a premier manufacturer to launch your private-label bone conducting headphones. Capture higher margins, avoid market saturation, and deliver the quality athletes demand.
- High-Growth Market Niche
- Patented & Private Mold Designs
- IP68 Waterproof Reliability
- Rapid 20-Day Go-to-Market
Our Sports Bone Conduction Headphones
These bone conduction headphones are not just products; they are fully customizable platforms that demonstrate our design and engineering capabilities. Each one can be adapted, rebranded, or used as a starting point for your unique vision.
The Unstoppable Rise of the Bone Conduction Headphones Market
Bone conduction headphones is no longer a niche—it’s the fastest-growing segment in personal audio. The market is exploding because the technology directly addresses the core demands of modern consumers.
Explosive Growth: The bone conduction category leads the audio market with a remarkable CAGR of over 22%.
Dominant Motivation: Over 60% of users choose bone conduction for its unbeatable combination of safety, open-ear comfort, and hygiene.
High-Demand Applications: The technology is the undisputed champion in running, cycling, and outdoor fitness, with growing adoption in professional and daily-use scenarios.
Why Our Bone Conduction Headphones Excite the Market
We’ve engineered our bone conducting headphones to solve the most critical demands of athletes: uncompromised safety, resilience to the elements, and a secure, comfortable fit. This focus on the end-user experience is what makes our products a winning choice for your brand.
Open-Ear Safety & A Secure Fit
The open-ear design of our bone conduction headphones is a game-changer for outdoor safety, providing crucial situational awareness. Paired with a feather-light titanium frame, they offer a secure, ergonomic fit that stays in place, no matter how intense the workout.
Professional-Grade Waterproofing
Our meticulous engineering provides multi-layered protection against sweat and the elements, ensuring long-term product reliability for your brand.
IPX5 Protection: Features a UV-cured, sweat-resistant sealant on the mainboard, offering robust protection for intense workouts and rainy conditions.
IPX7 Protection: A comprehensive system upgrade that adds reinforced silicone gaskets, waterproof acoustic membranes, and a fully potted charging port for maximum durability in harsh weather.
Corrosion-Proof Charging: Premium platinum-plated contacts prevent corrosion from sweat, guaranteeing a reliable charge over the product’s lifetime and reducing long-term failure rates.
Crystal-Clear Calls in Motion
Don’t let the wind or a noisy environment interrupt a call. Our integrated Dual-Microphone Array works with an advanced DSP noise-cancellation algorithm to isolate the user’s voice from background noise, boosting vocal clarity by over 30% compared to single-mic solutions.
Motivating, High-Fidelity Audio
Sound is motivation. Our headphones feature high-performance bone conduction transducers and a custom-tuned EQ profile that delivers surprisingly rich and dynamic audio. In market tests, our sound signature achieved a 15-20% higher user satisfaction rating than competing products in the same price category.
Your Benefit with Our Sports Bone Conduction Headphones
Enter a High-Growth Market
Capitalize on the booming demand for sports safety headphones. Our products have a higher market conversion rate, giving you an immediate entry into a thriving niche.
Enhanced Product Selling Points
With features like dual-mic noise cancellation and optimized audio, your new products will stand out, helping you rapidly capture market attention during the crucial launch phase.
Gain a Differentiating Advantage
Our patented private molds and advanced manufacturing processes allow you to avoid over 80% of homogenization risks, creating a unique and defensible product line.
Achieve Higher Profit Margins
Save 8-12% on sourcing costs compared to similar suppliers, directly boosting your brand’s gross margin by an average of 20-30%.
Secure a Stable Supply Chain
With a daily capacity of 10,000 units (300,000/month), we guarantee delivery for large orders, even during peak seasons, ensuring your business never stops.
The Premier Partner for Your Bone Conduction Headphone Brand
Success in this market requires a partner whose capabilities extend from innovative R&D to flawless mass production. We provide the end-to-end expertise you need to build a reputable and profitable brand.
Deep Industry Roots
With 6 years focused on open-ear headphones, our R&D team of 17+ professionals and portfolio of 100+ patents help clients shorten new product development cycles by 30–40%.
Global Trade Expertise
Our 11 years of experience in audio exporting means we reduce rework and delays in communication, sampling, and delivery by over 50%, saving significant hidden costs.
Intellectual Property Protection
Our independent patents and private mold designs provide your products with over 80% differentiation, mitigating infringement risks and enhancing exclusivity.
Advanced Technical Capability
Our end-to-end in-house development allows clients to get mature, cross-category solutions to market 2–3 months faster than the industry average.
Compliant & Certified Operations
With ISO, BSCI, and other certifications, we help clients pass market entry requirements for 50+ countries at once, saving 3–6 months in time and fees.
Our Partnership Philosophy
We save clients 8–12% on procurement costs while helping increase their profit margins by 20–30% for stable, long-term growth.
A Commitment to Engineering Excellence
Discover the core technologies and meticulous processes that define our products. We provide our partners with a foundation of performance, quality, and reliability to build a successful brand.
In open-ear audio devices, the Bluetooth SoC is the heart of the user experience, determining connection stability, sound quality, latency, and call clarity. We strategically select different chip solutions based on product positioning, cost, and features to create a distinct competitive advantage for your brand.
Prioritizing the Audio Experience: Jieli Chips
For products focused on delivering exceptional value and flexible audio tuning, we frequently utilize the Jieli AC7006 and 7018 series. These chips support Bluetooth 5.4 with a connection stability rate exceeding 99% and a 30% improvement in anti-interference capability over the previous generation. Critically, they support full-band EQ adjustment (20Hz–20kHz), allowing us to precisely sculpt sound profiles—such as vocal enhancement, bass boost, or natural fidelity—to match specific market preferences. This custom acoustic tuning helps our clients’ products achieve 15–20% higher user satisfaction rates compared to competitors.
Prioritizing Call Clarity: Wuqi Chips
For professional applications where crystal-clear communication is paramount (such as our OPENEAR Air F3 headset), we integrate the Wuqi WQ7033 series. This SoC features a proprietary noise database and an AI-powered intelligent noise cancellation algorithm. Combined with our custom dual-mic DSP architecture (a primary mic for precise voice capture and a secondary mic for intelligent noise suppression), it achieves up to 35dB of ambient noise reduction. This results in a 40%+ improvement in voice clarity in noisy environments and a 25–30% higher voice recognition rate than conventional chips, giving your products a powerful competitive edge in the professional communications market.
Air Conduction Dynamic Driver
- Conduction Method: Utilizes a directional acoustic structure and a dynamic driver to precisely transmit sound waves to the ear canal entrance via air vibration.
- Sound Quality: Employs high-sensitivity dynamic drivers with PET diaphragms and an optimized acoustic chamber. The result is powerful bass, natural vocals, and bright, detailed highs for a well-balanced sound profile.
- Frequency Range: Full-band coverage from 20Hz to 20kHz.
- Volume Output: Achieves a Sound Pressure Level (SPL) of ≥105dB (at 1kHz/1mW), ensuring sufficient volume in noisy environments.
- Sound Leakage Control: Our optimized open-ear structure reduces sound leakage by 50-60% compared to conventional designs, balancing situational awareness with privacy.
- Customization: Supports dual EQ modes (Indoor/Outdoor) and fine-tuning via DSP.
Bone Conduction Transducer
- Conduction Method: Uses high-performance piezoelectric ceramic drivers to transmit sound vibrations directly to the inner ear through the cheekbones, bypassing the eardrum.
- Sound Quality: With an optimized impedance match, our transducers deliver fuller bass and crystal-clear mid-high frequencies, ensuring accurate voice reproduction for calls and assistive listening.
- Frequency Range: Covers the primary voice and music spectrum from 100Hz to 16kHz.
- Volume Output: Produces an equivalent SPL of ≥103dB (measured via bone conduction standards), ensuring effective sound compensation for sports and mild-to-moderate hearing needs.
- Sound Leakage Control: Features an independent vibration isolation structure to effectively minimize sound leakage.
- Customization: Supports multi-mode EQ switching (Music/Call/Assistive Listening).
We integrate high-sensitivity MEMS microphones with advanced array noise-cancellation technology and proprietary DSP algorithms. By offering flexible single-mic, dual-mic, directional, omnidirectional, and AI-powered solutions, we deliver crystal-clear calls and precise voice capture, giving your products a powerful competitive advantage.
1. Single-Mic Environmental Noise Cancellation (ENC)
Technical Features: Suppresses background noise via a fixed algorithm. Sensitivity: Approx. -42±3dB, Signal-to-Noise Ratio (SNR): ≥58dB.
Application: With its low cost and simple structure, this solution is ideal for entry-level sports and lifestyle headphones. It enables our clients to launch differentiated entry-level products with a “clear voice calls” feature at a highly competitive price point.
2. Dual-Mic Noise Cancellation
Technical Features: Two microphones capture the user’s voice and ambient noise separately, which are then processed by a DSP for intelligent noise cancellation. SNR: ≥62dB.
Application: In products with high demand for call clarity (such as sports and communication headsets), this technology improves voice clarity by approximately 30% over single-mic solutions. This helps our clients reduce user complaints and returns, leading to higher product satisfaction ratings.
3. Unidirectional Microphone
Technical Features: Captures sound primarily from a specific direction, reducing ambient interference. Pickup Angle: ≤120°.
Application: This is perfectly suited for conference headsets and broadcasting equipment where voice accuracy is critical. It allows our clients to penetrate professional application markets with products that can command a higher price premium.
4. Omnidirectional Microphone
Technical Features: Captures sound from all directions (360°). Frequency Response: 20Hz–20kHz, Sensitivity: -38±3dB.
Application: Ideal for voice recorders, smart assistants, and educational devices, this solution captures the natural ambient soundscape. It helps our clients expand their product lines to meet the diverse needs of the education and office markets.
5. AI-Adaptive Smart Microphone
Technical Features: Utilizes a proprietary noise database and AI algorithms to dynamically identify and suppress complex ambient noises. Suppression: ≥45dB.
Application: This solution excels in scenarios with complex voice recognition challenges (such as conferences, customer service centers, and remote work). It enables our clients to launch high-end, intelligent noise-canceling products and capture a significant share of the high-margin market.
| Feature | Specification / Description | Application Value for Your Brand |
|---|---|---|
| Size & Capacity | Custom-sized for each model (120-180mAh) to balance comfort and runtime. | Delivers an optimal user experience with reasonable usage duration. |
| OVP Protection | Over-voltage threshold precisely controlled at 4.35V±0.05V. | Prevents overcharging, extends battery life, and guarantees user safety. |
| NTC Temp Control | ±1°C precision temperature sensing to regulate charge/discharge cycles. | Avoids damage from overheating or extreme cold, ensuring product reliability. |
| Cycle Lifespan | ≥300 cycles with >80% capacity retention. | Guarantees long-term stable performance and enhances brand reputation for durability. |
| Certifications | UN38.3, MSDS, KC, PSE, CE, etc. | Complies with international shipping and sales regulations, enabling faster global rollout. |
| Energy Density | ≥230Wh/kg. | Achieves longer runtime in a smaller, lighter form factor, increasing user satisfaction. |
We understand that a premium product experience depends not only on core hardware but also on the details of its appearance and tactile feel. We continuously innovate our finishing processes, from material selection to surface treatment, integrating ergonomics, durability, and aesthetic design into every step.
| Craftsmanship | Material / Technical Specification | Function & User Value |
|---|---|---|
| Base Materials | High-strength Polycarbonate (PC), aluminum alloy, or composite materials. | Lightweight yet durable, impact-resistant, and ensures structural stability. |
| Over-Molding | Precision-molded Liquid Silicone or TPU. | Enhances anti-slip, sweat-proof, and dust-proof capabilities for a secure, comfortable fit. |
| Soft-Touch Paint | UV-cured coating with a scratch resistance of ≥4H. | Provides a smooth, premium finish that resists fingerprints and maintains its appearance. |
| Rubberized Coating | High-adhesion PU rubber oil for a soft tactile feel. | Improves grip comfort and reduces surface wear from long-term use. |
| Protection | All processes are integrated with IPX5~IP68 water and dust-proofing designs. | Meets the demands of diverse usage scenarios (sports, outdoor, swimming). |
| Sustainability | Use of recyclable and eco-certified raw materials where possible. | Reduces environmental impact and supports green manufacturing for your brand. |
Custom Bone Conduction Headphones: OEM & ODM Services
Fast, reliable services to launch your bone conduction headphone brand and innovate new audio products.
1. Receive Bone Conduction Headphone Samples in 1-3 Days
Accelerate your decision-making process. We provide:
• In-stock engineering samples for our core models.
• Fast shipping to reduce your evaluation time.
• A critical head start to launch weeks ahead of competitors.
2. Perfect Brand Colors for Your Bone Conduction Headphones
Protect your brand’s premium image. We guarantee:
• A 3-step Pantone matching and calibration process – Pantone value matching, incoming sample verification, and pre-production calibration
• Precise color consistency on all packaging (ΔE≤1.0).
• Elimination of batch-to-batch color variations.
3. OEM: Launch Your Bone Conduction Headphone Brand Faster
Customize our market-proven products with your brand identity. We offer flexible options to get you to market quickly.
Standard Customization (MOQ 1,000+):
- Your LOGO, Bluetooth Name & Packaging.
Full Customization (MOQ 3,000+):
- Custom Product Colors (Pantone) & Software Features.
Market Testing (MOQ 100+):
- Quickly launch a trial run with custom labels to validate your market.
4. ODM: Innovate a Unique Bone Conduction Headphone
We turn your unique concept into a mass-produced reality. Partner with our experienced team to build a product from scratch.
Full End-to-End Service: From initial concept to mass production.
Fast Development: Go from idea to market in just 3-5 months.
Experienced Partner: Leverage our 11 years of audio R&D expertise.
Clear MOQ: 3,000-5,000 units for full custom development.
OEM/ODM Case Study
Custom Headset for Call Center
Client: Italian Service Provider
An end-to-end ODM project to develop a professional-grade headset for a high-noise call center environment, focusing on all-day comfort and extreme noise cancellation.
Full-Suite Customization
Client: US Audio Brand
A comprehensive OEM partnership to launch a new bone conduction headphone tailored for the North American market with a unique brand identity and localized sound signature.
Your Shield Against Risk: IP Protection & Global Compliance
We treat intellectual property and regulatory compliance as the foundation of our international partnerships. Work with us with the complete confidence that your bone conduction headphone business is protected.
Intellectual Property Protection
- Proactive Risk Mitigation: During the design phase, our in-house legal team conducts exhaustive patent searches to ensure every bone conduction headphone we design is completely clear of existing core patents in the industry.
- Proven Legal Strength: In the past, we have successfully defended our proprietary bone conduction headphone technology against legal challenges from top-tier industry players. Through complete technical documentation, we have legally validated the compliance and reliability of our designs.
- Extensive Patent Portfolio: We hold over 100+ independent patents covering the appearance, structural engineering, and acoustic algorithms specific to bone conduction headphones, providing a powerful shield against infringement claims.
Seamless Global Market Access
- Ready for Major Markets: Our existing bone conduction headphones are pre-certified with internationally recognized standards, including CE, ROHS, FCC, MSDS, and UN38.3.
- Custom Certification Support: We provide targeted certification services for your bone conduction headphones in specific markets, including KC (Korea), PSE (Japan), and SRRC (China). This expert handling saves our partners 3-6 months in certification time and thousands in associated fees.
Protecting Your Brand: Our Commitment to Uncompromising Quality
To ensure the stability and durability of every bone conduction headphone in real-world scenarios, ALOVA has established an end-to-end quality management system that covers design, incoming materials, in-process control, final inspection, and reliability testing.
Our Multi-Stage Quality Control Process
IQC (Incoming)
All raw materials are strictly inspected before production begins.
IPQC (In-Process)
We continuously monitor assembly lines to maintain consistency and quality.
FQC (Final)
100% of finished products undergo a full functional test.
OQC (Outgoing)
A final random inspection is performed before any shipment leaves our facility.
QA (Assurance)
Our team constantly reviews and improves our entire quality system.
Rigorous Reliability & Durability Testing
In our dedicated in-house lab, we subject our products to a battery of tests that simulate years of use, abuse, and exposure to harsh environments. This ensures your customers receive a product that is built to last.
| Test Item | Standard / Method | Problem Solved / User Benefit |
|---|---|---|
| Button Durability Test | 3,000 presses @ 200g force | Prevents button failure and unresponsiveness after long-term use. |
| Temperature Cycle Test | 5 cycles from 70°C to -20°C | Ensures structural integrity and stable function in extreme climates. |
| Drop Test | 1-meter height, 6-sided drop | Identifies and eliminates potential structural weaknesses or loose components. |
| Vibration Test | 100Hz simulated transport vibration | Prevents damage or loosening of parts during shipping and handling. |
| Charging Port Durability | 1,000 magnetic charge cycles | Reduces charging failures and ensures a reliable connection for the user. |
| Cable Bend Test | 1,000 bends with 1kg pulling force | Guarantees the cable's durability and prevents internal wire breakage. |
| Battery Calibration Test | Automated voltage/capacity scan | Ensures every battery meets its specified capacity, preventing underperformance. |
| Salt Spray Test | 24 hours in 5% NaCl solution | Verifies the corrosion resistance of all metal components. |
| IP68 Waterproof Test | Vacuum + water pressure inspection | Eliminates manufacturing defects to prevent water damage and reduce returns. |
| Bluetooth Function Test | Comprehensive automated testing | Guarantees stable connectivity and full functionality out of the box. |
From Concept to Reality: Our Full-Stack R&D Capabilities
ALOVA’s R&D department is a comprehensive team of industrial design, structural, hardware, software, and acoustic engineers. With over 10+ years of average experience, we empower our partners to rapidly bring differentiated products to market, reduce trial-and-error costs by 20-30%, and achieve higher value in a competitive market.
Industrial Design (ID)
Our ID team uses professional 3D modeling and rendering tools to create designs that are both aesthetically striking and engineered for manufacturability.
Structural Engineering
With 6 years of deep experience, we solve the industry's toughest challenges in waterproofing, sound leakage, and acoustic chamber design.
Hardware Engineering
We flexibly select chips from partners like Jieli and Wuqi to achieve the perfect balance between performance, power, and cost.
Software & Algorithms
Our team develops proprietary EQ and ENC (Environmental Noise Cancellation) algorithms to optimize audio and call quality.
Global Acoustic Tuning
Our professional acoustics lab is equipped to tune sound profiles based on the unique listening preferences of different global regions.
Seamless Global Logistics, Delivered to Your Door
Whether you're in Europe, the Americas, the Middle East, or Asia, you can relax in your office while we handle all the complexities of international shipping.
Faster Delivery
Beat the competition by 2-3 weeks during peak seasons by flexibly selecting the optimal shipping method.
Lower Costs
Save an average of 12-18% on logistics expenses through our consolidated and multi-modal shipping solutions.
Lower Risk
Our DDP (Delivered Duty Paid) service includes customs and insurance, eliminating delays and unexpected taxes.
Higher Certainty
We recommend the optimal transport plan for your specific needs, ensuring an on-time delivery rate of over 98%.
A Full Spectrum of Shipping Options
Frequently Asked Questions about Bone Conduction Headphones
How do you handle after-sales issues with defective bone conduction headphones?
We perform 100% functional testing and random reliability testing on every batch before shipment. In the rare event that you discover an issue with a product, please provide clear photos, videos, or a defect report as evidence. After verification, we will provide replacement units or a credit on your next order to ensure your losses are minimized.
What is your MOQ for bone conduction headphone OEM and ODM projects?
For standard OEM projects (customizing LOGO, Bluetooth name, packaging) on our bone conduction headphones, the Minimum Order Quantity is 1,000 units. For full ODM projects (developing a new model from scratch), the MOQ is typically 3,000–5,000 units, depending on the complexity.
How quickly can you provide bone conduction headphone samples?
We have in-stock engineering samples for our standard models, which can typically be shipped within 1–3 business days. If you require a custom-branded sample of our bone conduction headphones, the prototyping process is usually completed within 5–7 business days.
Are you willing to sign an NDA for our custom bone conduction headphone project?
Yes, absolutely. We have long-term partnerships with major brands and fully support signing a mutual NDA at the beginning of a project to ensure all technical documents and data for your bone conduction headphones are protected.
Can you customize the audio prompts for the bone conduction headphones to our language?
Yes. We currently have language packs available for English, Japanese, Korean, Spanish, German, and more. We also support full customization for your bone conduction headphones if you provide the audio recording files.
Do you provide marketing materials for your bone conduction headphones?
Yes. For select partners, we can provide a marketing support package that includes high-resolution product photos, key selling points copy, and digital copies of certification documents to help you quickly launch your new line of bone conduction headphones.
Can we arrange for a third-party inspection of our bone conduction headphone order?
Yes, you are welcome to. We fully cooperate with any third-party inspection agency appointed by our clients to conduct on-site factory audits and product inspections.
What is the general lead time for a custom bone conduction headphone order?
For in-stock models, we can ship within 3-7 days. For custom OEM orders of our bone conduction headphones, the lead time is generally 15-25 days. New ODM project timelines are evaluated based on complexity.
What is your standard warranty period for your bone conduction headphones?
Our standard warranty period is 12 months. We can also offer extended warranty services for high-volume partners, the specific terms of which can be defined in our formal contract.